You guys! It’s finally time!
I’m revealing our fireplace makeover and I’m so excited about it.
This whole project started about a month ago on a Saturday morning. Matt and I were chatting about our fireplace and how we’d love to get rid of the faux marble surround and potentially add a mantel. Well, that conversation quickly turned into curiosity and we began wondering what was behind the marble surround? How difficult would it be to remove it and then DIY a mantel? While I started googling fire code for fireplaces Matt took a putty knife and began pulling the trim away from the wall around the fireplace just to see what was behind that big ol’ piece of fake marble. Well, after about five minute we had the entire surround removed from the wall and we were off to the races with this DIY project.
I reached out to my friends at Floor & Decor to ask if they might want to team up with me on this project. I was so excited when they agreed because I had my eyes on the most perfect gray hexagon porcelain tile.
When we pulled off the faux marble the fireplace looked like this. Since we were building out a surround we knew it would be larger than previous so we also pulled off a portion of the baseboard on both sides of the fireplace. Since we just had drywall all the way around the fireplace, we had to reinforce it with cement board before placing the tile.
I’m going to go into detail how we assembled our fireplace, keep in mind to follow your state’s fire code guidelines.
Since we knew we would be building out a surround and mantel, we only added about six inches of cement board where we would be placing tile.
SUPPLIES WE USED FOR THE TILE
10 square feet of gray hex tile
Matt was able to bust out the tiling in just an afternoon. It turns out that these hex tiles are WAY easier than the herringbone marble we used in our kitchen.
We grouted the tile the next day. I love the way the white grout pops on the gray tile!
Next, it was time to build the surround.
To build the column, Matt essentially built a “C” using a 1×6 and two 1×3. He joined them together using the Kreg Jig pocket hole system. This allows you to join corners together without any screws exposed on the outside.
He used pieces of 2×4 cut down to allow the column to fit snugly around them and then secured the column to the pieces of wood using our brad nailer. Notice the marks on the wall – he marked the wall with a pencil so he would know exactly where the 2×4 blocks were when it was time to nail the column in place.
I got a little excited as we moved forward quickly from here so I missed a photo of the next step which was to attach the 1×10. And actually, ours is a 1×8 (you can see the gap between the front board and the top the mantel in the image below). We originally got a 1×10 piece of wood and it was warped so we decided not to use it. When we went to grab another piece we picked up a 1×8 by accident. We didn’t want to make another trip out and the gap is covered by trim so… use a 1×10! 🙂
Again, we used 2×4 pieces with shims jammed in to cover the difference and to make it flush with the columns. Then nailed the front board into place.
For the mantel, we framed out a 1×8 board with 1×2 pieces with mitered corners to create chunky looking mantel top. We nailed the top to the 2x4s and straight into the columns. You’ll also notice Matt added a few pieces of 1×2 in the gap so that the mantel top would be really secure – if you get the right size board (1×10) to begin with you wouldn’t need to do that.
After the mantel was up we started to add the trim. We added 1×4 around the bottom of the columns, and then put 3/4 in cove molding in around the perimeter of the fireplace. This was to hide the cut edges of the tile and any imperfections.
We added crown molding directly under the mantel, then added a piece of 1×2 directly underneath it to chunk it up even more.
To trim out the rest of the mantel, we used 1×2.
Once all the trim was finished, we sanded the entire thing down with an orbital sander. Then we caulked all of the many brad nail holes and seams and finished it with paint. We painted two coats of Benjamin Moore Swiss Coffee and called it done.
Matt claims this was our biggest project yet on the house probably because the building of the mantel was time-consuming that required a lot of precision.
I’m so so proud of the way our fireplace makeover turned out! I wish I could say that I had a major part in the building of this project but my extent was keeping the girls occupied while Matt knocked it out. He did an amazing job bringing my vision to life.
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