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December 2, 2016 36 Comments

Fireplace Makeover

Filed Under: before and after, Building Projects, design, DIY, Florida House, My Home, My projects, sponsored, Wood 36 Comments

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A tutorial for a total fireplace makeover. This tutorial covers how we updated our outdated 90s fireplace into a more modern and beautiful fireplace.

How to build a fireplace mantel - 90s fireplace gets new life with this drab to fab makeover
This whole project started about a month ago on a Saturday morning. Matt and I were chatting about our fireplace and how we’d love to get rid of the faux marble surround and potentially add a mantel. Well, that conversation quickly turned into curiosity and we began wondering what was behind the marble surround? How difficult would it be to remove it and then DIY a mantel? While I started googling fire code for fireplaces, Matt took a putty knife and began pulling the trim away from the wall around the fireplace just to see what was behind that big ol’ piece of fake marble. Well, after about five minutes we had the entire surround removed from the wall and we were off to the races with this DIY fireplace makeover.

I reached out to my friends at Floor & Decor to ask if they might want to team up with me on this project. I was so excited when they agreed because I had my eyes on the most perfect gray hexagon porcelain tile.

Fireplace DIY - Drab to Fab Fireplace makeover

Fireplace Makeover Before

When we pulled off the faux marble the fireplace looked like this. Since we were building out a surround we knew it would be larger than previous so we also pulled off a portion of the baseboard on both sides of the fireplace. Since we just had drywall all the way around the fireplace, we had to reinforce it with cement board before placing the tile.

Fireplace DIY - Drab to Fab Fireplace makeover

We added some 1/2 inch edging around the fireplace, called an aluminum Schluter, to give a nice clean edge where the tile meets the fireplace. It’s installed behind the cement board so that it would be flush with the fireplace. You can see it in the photo above. If you don’t use cement board you could use an even slimmer Schluter edge.

I’m going to go into detail how we assembled our fireplace, keep in mind to follow your state’s fire code guidelines. Here are few quick details: Our final measurements for the fireplace are as follows: 55 inches wide, with the mantel being 70.5 inches, and 53 inches high. Of course, you’ll be building your according to the size of your space but just as a general FYI.

We later painted the gold hardware black with fireplace paint.

Since we knew we would be building out a surround and mantel, we only added about six inches of cement board where we would be placing tile.

SUPPLIES WE USED FOR THE TILE

10 square feet of gray hex tile

Mastic – we use this premixed stuff

Grout – Avalanche White

Ryobi Tile Saw

Fireplace DIY - How to build a fireplace mantel and surround

Matt was able to bust out the tiling in just an afternoon. It turns out that these hex tiles are WAY easier than the herringbone marble we used in our kitchen.

Fireplace mantel tutorial - how to build a fireplace mantel and surround

We grouted the tile the next day. I love the way the white grout pops on the gray tile!

Next, it was time for the real fireplace makeover – building the fireplace surround.

We wanted two columns on either side of the fireplace with a chunky mantel. It’s kind of a modern take on a traditional mantel style. You can find our inspiration here and here.

Fireplace mantel tutorial

To build the column, Matt essentially built a “C” using a 1×6 and two 1×3. He joined them together using the Kreg Jig pocket hole system. This allows you to join corners together without any screws exposed on the outside.

How to build a fireplace mantel - DIY Tutorial

He used pieces of 2×4 cut down to allow the column to fit snugly around them and then secured the column to the pieces of wood using our brad nailer. Notice the marks on the wall – he marked the wall with a pencil so he would know exactly where the 2×4 blocks were when it was time to nail the column in place.

I got a little excited as we moved forward quickly from here so I missed a photo of the next step which was to attach the 1×10. And actually, ours is a 1×8 (you can see the gap between the front board and the top the mantel in the image below). We originally got a 1×10 piece of wood and it was warped so we decided not to use it. When we went to grab another piece we picked up a 1×8 by accident. We didn’t want to make another trip out and the gap is covered by trim so… use a 1×10! 🙂

Again, we used 2×4 pieces with shims jammed in to cover the difference and to make it flush with the columns. Then nailed the front board into place.

For the mantel, we framed out a 1×8 board with 1×2 pieces with mitered corners to create chunky looking mantel top. We nailed the top to the 2x4s and straight into the columns. You’ll also notice Matt added a few pieces of 1×2 in the gap so that the mantel top would be really secure – if you get the right size board (1×10) to begin with you wouldn’t need to do that.

Fireplace DIY - Drab to Fab Fireplace makeover

After the mantel was up we started to add the trim – this is where you can be creative to get the fireplace look you dream off. For our fireplace makeover, we added 1×4 around the bottom of the columns, and then put 3/4 in cove molding in around the perimeter of the fireplace. This was to hide the cut edges of the tile and any imperfections.

Fireplace DIY - Drab to Fab Fireplace makeover

We added crown molding directly under the mantel, then added a piece of 1×2 directly underneath it to chunk it up even more.

To trim out the rest of the mantel, we used 1×2.

Fireplace DIY - Drab to Fab Fireplace makeover

Once all the trim was finished, we sanded the entire thing down with an orbital sander. Then we caulked all of the many brad nail holes and seams and finished it with paint. We painted two coats of Benjamin Moore Swiss Coffee and called it done.

Fireplace DIY - Drab to Fab Fireplace makeover

Matt claims this was our biggest project yet on the house probably because the building of the mantel was time-consuming that required a lot of precision – cutting crown molding is no joke, friends!

Paint brass fireplace hardware

As I mentioned before, to complete the fireplace makeover we ended up painting the brass hardware BLACK. You can see that easy and cheap process of using high heat paint to update your fireplace here. I’m so so proud of the way our fireplace makeover turned out! I wish I could say that I had a major part in the building of this project but my extent was keeping the girls occupied while Matt knocked it out. He did an amazing job bringing my vision to life.

How to build a fireplace mantel tutorial

Pin for later:

How to build a fireplace mantel

DIY Fireplace Makeover - How we updated our fireplace in a weekend.

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About Chelsea

Chelsea Coulston is the resident decorator, baker, and pillow hoarder around these parts. A wife to an active duty Sailor and mom of two girls, Chelsea's got a knack for decorating even the most challenging spaces (just see her military base house!) She's inspired by cool beach tones and warm natural elements that remind you of a day at the beach. After living in a half dozen rentals, she's enjoyed spending the last few years in a cute ranch style home that she and her husband have almost completely renovated themselves. Chelsea lives in sunny Jacksonville, Florida with her husband and two daughters.

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Reader Interactions

Comments

  1. Christene says

    December 2, 2016 at 11:38 am

    Wow!!! I love this! The mantle design you came up with is my fav – love the trim design. It looks so crisp and fancy 🙂
    I’m avoiding tile in our house out of #tilefear but I need to just go for it. And I think my husband will be for it because he loves getting a new tool when we need to do a new project Lol! I think he will be eyeing that Ryobi tile saw.

    Thanks for sharing! I bet you are loving a fancy new mantle for Christmas

    >> Christene
    Keys to Inspiration

    Reply
  2. Jess says

    December 2, 2016 at 3:29 pm

    It turned out gorgeous. Nice work! It’s so fun when we get to see our visions come to life!

    Reply
    • Chelsea says

      December 4, 2016 at 8:03 pm

      Thanks so much Jess! Exactly, it feels so good to have that project behind us! 🙂

      Reply
  3. Dina says

    December 4, 2016 at 9:31 pm

    Looks wonderful! Great project!

    Reply
    • Chelsea says

      December 5, 2016 at 11:26 am

      Thank you so much, Dina! It was a really fun project!

      Reply
  4. Pat says

    December 4, 2016 at 9:31 pm

    Beautiful! What a great job!

    Reply
    • Chelsea says

      December 5, 2016 at 11:25 am

      Hi Pat! Thank you so much! We’re so excited about it – I can’t wait for you to see how we decorated it for Christmas! 🙂

      Reply
  5. Jessica says

    April 1, 2017 at 6:13 pm

    This looks amazing! About how much would you say the materials for the mantle cost? I’m currently renting an apartment with a gas fireplace in a really awkward spot, and it’s an eyesore. It doesn’t have a mantle and I’m trying to figure out a somewhat inexpensive way to add one. I don’t want to put too much money into it since I will have to remove it when my lease ends. I would probably have to attach it to the wall differently, but I’ve already put some pretty significant holes in the walls in order to hang some heavy things, so since that’s already going to be something i’ll have to deal with upon moving out I don’t really care if i have to add some more lol! I love the way yours looks and I want to attempt to build one very similar to it, depending on the cost.

    Reply
    • Chelsea says

      April 3, 2017 at 12:10 pm

      The mantel itself (just the top part) wasn’t too costly, probably $40-50 for the wood and you could probably find it even cheaper depending on where you live. We have a hard time finding solid hardwoods here. The entire surround probably 100-150 bucks because of all the trim. Hope that helps!!

      Reply
  6. Jacob Hoskins says

    July 17, 2017 at 4:17 pm

    Do you happen to have a list of many pieces of plywood you had to get? And did you guys rip these to size yourself?

    Really love your design and hoping to do something very similar.

    Reply
    • Chelsea says

      July 24, 2017 at 7:57 pm

      Hey Jacob -thanks for the comment. We actually didn’t use any plywood. We actually used a combination of 1×6 and 1x3s for the columns and the middle piece is a 1×8 but we would recommend grabbing a 1×10. Hope that helps.

      Reply
  7. Walter says

    August 19, 2017 at 6:33 pm

    Hi Chelsea, this looks amazing!
    Do you recommend building a “C” for the middle 1×10 column with 1x3s? You mentioned using 2x4s and shims?

    Reply
    • Chelsea says

      August 21, 2017 at 9:50 pm

      Hi Walter, no need to create a “C” frame for the middle. You’ll nail the 1×10 board directly to the 2×4. Just like with the side columns – we attached pieces of 2×4 to the wall, then nailed the 1×10 to those 2×4 pieces. To make it super flush to the columns we added shims where needed. I hope that makes sense. The trim work covers any gaps.

      Reply
  8. Kathy E. says

    September 2, 2017 at 10:00 am

    Chelsea, have you thought about painting over the brass accents of the fireplace? We have the same brassy fireplace glass in our home and want to get rid of the dated look. I’ve heard of being able to cover it with a special high-heat paint. If you do, please do a blog post on it! I need some help and a tutorial!

    Reply
    • Chelsea says

      September 2, 2017 at 12:11 pm

      Hey Kathy! Yes! Actually, it’s on my list (that’s a mile long and growing) 😉 Like you said, we’d have to use some high-heat paint. It’s something I’ve been meaning to do but just haven’t tackled. Might take it on this week now that you’ve reminded me! I’ll definitely share it here. Have a great weekend!

      Reply
    • Chelsea says

      September 21, 2017 at 7:28 am

      Hi Kathy, we did it! I posted about it here http://www.makinghomebase.com/fireplace-update-high-heat-paint/

      Reply
  9. Heather says

    September 16, 2017 at 1:16 am

    Hi! It looks beautiful! We are about to take on a fireplace redo and I saw you said the paint color you used but what finish was the paint… satin, gloss, etc?? Thanks!

    Reply
    • Chelsea says

      September 19, 2017 at 9:48 pm

      Hi Heather, we used a satin finish!

      Reply
  10. Dustin says

    December 13, 2017 at 12:39 pm

    This turned out awesome!
    We have been planning for a similar build out and mantel addition on our fireplace. Do you happen to know the measurements of the fireplace – tile on both sides and above – mantel height and the width of the “pillars”? I have been searching for quite some time and have even taped off our fireplace but I can’t seem to find a “ratio” that I like as far as wood to tile. I think yours is a great ratio.

    Thank you and once again, great job!

    Reply
  11. tom says

    February 23, 2018 at 10:25 pm

    Thank you so much for this. I’m going to use this as a step by step guide as I have an almost identical makeover on the todo list. Maybe the one thing I would do different would be raise the tile so there wouldn’t be a gap with the columns. Again, amazing job!

    Reply
  12. Jill says

    July 12, 2018 at 11:07 pm

    One of the best and clearest tutorials I’ve seen on mantle construction. Great pictures and text with a totally impressive finished result (good idea to use the back paint later to totally finish off the “new look”). This is such an improvement over what you started with. As with one of the other comments, I would like the measurements of the firebox, tile surround and mantle surround as your proportions are right on and could then be duplicated and either applied/adjusted to other fireplaces. Great and informative post.

    Reply
  13. Karen says

    November 2, 2018 at 12:42 pm

    Hi Chelsea, Thank you for posting this article/blog on your fireplace mantel redo. I love it! It is a fabulous step by step guide. First time I have seen a hex tile used in a fireplace in place of a herringbone. Gives me the courage to do this. I cannot figure out what was used between the tile and the fireplace box. I see that cove molding was used between the tile and the wood mantel. Can you help with this? Thanks you!

    Reply
    • Chelsea says

      November 4, 2018 at 7:48 pm

      Hey Karen, that’s a great question and I’ll add this to the post but it’s actually an edging piece called a schluter. You can pick it up at Home Depot. It gives you that nice clean edge. https://www.homedepot.com/p/Schluter-Schiene-Aluminum-1-2-in-x-8-ft-2-1-2-in-Metal-L-Angle-Tile-Edging-Trim-A125/100209272

      Reply
      • Karen says

        November 4, 2018 at 11:16 pm

        Thank you!

        Reply
        • Courtney Ferguson says

          January 8, 2019 at 9:19 pm

          I didn’t see this in the post. Did you put it under the cement board or the tile? 3/8” doesn’t seem tall enough to cover both edges. I have a nearly identical fireplace I’m looking to tile and that’s the part that has me stumped.

          Reply
          • Chelsea says

            January 9, 2019 at 9:59 am

            Hi Courtney – you’re right – it’s actually a 1/2 edge. Here’s the link: https://rstyle.me/n/defefc27yw! And I really did add it to the post this time 😉 – We placed the schluter behind the cement board framing the fireplace. We place it behind so there would be no gap between the edge of the schluter and the fireplace. If you don’t use cement board, then you’ll just place the schluter right on the wall under the tile.

  14. Winter says

    November 7, 2019 at 8:07 pm

    What did you use to transition the wood floor to the tile on the hearth?

    Reply
    • Chelsea says

      November 14, 2019 at 10:14 pm

      We got a transitional wood piece from The Home Depot.

      Reply

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Hi! I’m Chelsea!

I'm Chelsea. Wife to Matt, and mama to P and Millie. I'm a fan of making and decorating things and everything blue + white. I believe that there is no such thing as too many throw pillows. Lover of iced coffee and cocktail Fridays. I'm glad you're here.

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Removable wallpaper is a game changer! A couple mo Removable wallpaper is a game changer! A couple months ago Matt and I spent an afternoon slapping this up on our bedroom wall and it completely transformed the space. It can be super hard to put your stamp on a rental but I’m pretty pleased with the way this room turned out! #rentalfriendly #bedroom #milspouse #diyprojects #removablewallpaper #coastaldecor 
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#ad Homeschool/General parent “pro” tip - buy #ad Homeschool/General parent “pro” tip - buy a shower caddy and stuff it full of art supplies to keep your kids from having their markers and crayons all over the place. For real though, this was a game changer. Previously, I had one hard and heavy caddy for all of our supplies that I would plop on the table during our school day but I found my kids constantly getting up to grab a pink crayon or the blue marker. Or at the end of the day things weren’t getting put away properly and the next day we couldn’t find the glue or the scissors. Now, they each have a caddy that they are responsible for. I’ve partnered with @walmart to share this simple organizing solution. The girls keep their supplies together and carry the caddy around to wherever they choose to school that day/minute. I used my Walmart+ membership again to pull this off. I was able to order all the art caddy necessities online using the W+ free shipping, no order minimum (excludes oversized/freight & Marketplace items) benefit so I can limit my time in stores. #walmartplus
Sitting here thinking about everything that’s go Sitting here thinking about everything that’s gotten me through this last year.
1. My family - having my girls home has been everything I never knew I needed. 
1a. My mom - in those early pandemic days, when we didn’t leave the house, she would meet me halfway between here and Vegas. We would sit in the middle of the desert with our masks on and just visit. I needed that so much and I know she did too.
2. My friends - it’s hard to imagine making it through this year without the friendships I have. They’ve carried me. A small group of neighbors here that would meet at the park for some outdoor fellowship and our weekly dinners made life feel a little more normal. Having regular calls with my best friend in FL was gold especially since we can’t see each other. And regular chats with @bykaithanson got me through especially in those early days.
3. Regular therapy - if I wasn’t already going before all this happened I surely would need to now. This all is very heavy stuff and having someone that is outside your circle to talk to is so important. This saves me again and again.
4. Making bread. I started making last year so when it blew up during that first quarantine I was so excited that we all were baking together. Whenever I’m feeling anxious making dough helps.
5. Exercise - this was the year I finally made exercise a priority. I love how much better I feel when I move my body each day. I’m less anxious and I’m more at peace.
6. All the technology that connects us. Marco Polo, FaceTime, texting, FB Messenger, all of it. Being able to reach all of my loved ones with the tips of my fingers has made it a lot easier when I can’t see them.
7. Television - how many shows have we binged this year? I don’t even know but I remember tackling Friday Night Lights in the beginning of the pandemic and being so sad it was over. 
8. This community. One thing I wanted in 2020 was to CONNECT with you all here and that has happened and its been wonderful getting to know each of you!
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We’ve been through a lot this year what has carried you? Tag a friend that’s gotten you through. 
Hoping and praying for a truly happy new year. 💙💙
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